Understanding Ink Consumption Rates in Different Inkjet Technologies (TIJ, CIJ, DOD)!
Introduction Ink consumption is one of the most important factors that determine the total cost of ownership in industrial inkjet printing. Whether you’re running a high-speed beverage line or printing barcodes on cartons, understanding how much ink your system uses—and why—can help reduce waste and save money. In this article, we compare the ink consumption behavior of three primary inkjet technologies used in product marking and packaging: TIJ (Thermal Inkjet), CIJ (Continuous Inkjet), and DOD (Drop-on-Demand). — 1. Key Factors Influencing Ink Consumption Ink consumption depends on multiple technical and operational variables: Print content size and complexity (e.g., alphanumeric vs. QR codes) Print resolution and DPI settings Line speed and print frequency Nozzle size and ink droplet volume Ink type and substrate absorbency — 2. TIJ Ink Consumption Technology Overview: TIJ uses disposable ink cartridges, typically 42 ml in capacity. Each print is formed by thermal ejection of ink droplets from the cartridge nozzle. Consumption Metrics: One 42 ml cartridge yields approximately 500,000 characters at 300 dpi. At high-resolution settings (600 dpi), yield can drop to around 250,000 characters. Best suited for short to medium runs with high precision text. TIJ Consumption Example: Printing a 12-character date code at 300 dpi, at 60 products per minute, a TIJ system will use approximately 15–20 ml per 8-hour shift. — 3. CIJ Ink Consumption Technology Overview: CIJ continuously ejects a stream of ink, only some of which is used for printing. Unused ink droplets are recycled, but some are lost due to