Pigment Dispersion Stability: How to Prevent Settling and Clogging in CIJ Printers?
Introduction In Continuous Inkjet (CIJ) printing, pigment-based inks are essential for high-contrast marking — especially on dark or low-energy surfaces like black cable, rubber, or plastic. However, pigment inks present unique challenges due to the presence of solid particles in the formula. This article explains what pigment dispersion stability is, why it matters, and how to maintain stable printing performance by preventing settling and clogging. 1. What Are Pigment Inks? Pigment inks contain finely ground solid colorants (e.g., titanium dioxide for white, diarylide for yellow) suspended in a solvent like MEK. Unlike dye inks, pigments do not dissolve — they require proper dispersion and agitation to stay suspended. Common Pigment Ink Applications: White/yellow print on black cable, tubing, or plastic Contrast marking on automotive parts Permanent codes on non-porous materials 2. The Problem: Pigment Settling Over time, pigment particles can begin to settle at the bottom of the ink reservoir or cartridge. If not properly re-dispersed, this can cause: Nozzle clogging or blockage Inconsistent color density Irregular droplet formation Filter fouling and pressure drop 3. Why Pigment Stability Matters Stable dispersion ensures that pigment particles remain evenly distributed throughout the ink. This leads to: Reliable color density and contrast Consistent jetting and drop shape Longer printhead and filter life Lower cleaning and maintenance frequency 4. Key Factors Affecting Pigment Stability Factor Effect Particle size Finer particles are more stable, but harder to jet Ink viscosity Too low: fast settling; too high: clogging risk Printer agitation Recirculation or shaking keeps pigment