Comparing Ink Costs by Printer Type: CIJ vs TIJ vs DOD vs HR!
Introduction When selecting an inkjet printing solution, hardware cost is just the beginning — ink cost per print is the true long-term expense. CIJ, TIJ, DOD, and High-Resolution printers all use very different ink types, delivery systems, and consumption behaviors. These differences can significantly affect your cost of ownership, especially in high-volume environments. This article breaks down the real ink cost structure of each major inkjet technology, including pricing per liter, ink yield, and application-specific recommendations. — 1. CIJ (Continuous Inkjet) Ink Cost Characteristics: Bulk ink + solvent (make-up fluid) Requires filter changes and fluid top-offs High speed and continuous usage Typical Ink Price: Ink (MEK-based): $20–$50/L Make-up: $10–$30/L Filters (every 2–3 months): $20–$50 per set Cost Per 1000 Prints (small code): Estimated: **$0.30–$0.70 USD** (including make-up and maintenance) — 2. TIJ (Thermal Inkjet) Ink Cost Characteristics: Uses sealed cartridges (42ml, 45ml, 100ml, 500ml) No make-up fluid or filters Ideal for intermittent or clean environments Typical Cartridge Price: Standard black ink cartridge (42ml): $15–$35 High-yield bulk TIJ: $50–$80/500ml Cost Per 1000 Prints: Standard coverage: **$0.20–$0.50 USD** (higher for pigmented/ethanol inks) — 3. DOD (Large Character) Ink Cost Characteristics: High-viscosity pigment ink for cartons, bags Lower speed but higher drop volume Typically uses 500ml–1L tanks Ink Price: $20–$40/L depending on pigment type Cost Per 1000 Large Character Prints: Estimated: **$0.50–$1.50 USD** (based on large font size, substrate porosity) — 4. High-Resolution Inkjet (Piezo) Ink Cost Characteristics: High-quality logos, barcodes, variable data Oil-, solvent-, or UV-curable inks Used on cartons, trays, films